• Home
  • Latest
  • Fortune 500
  • Finance
  • Tech
  • Leadership
  • Lifestyle
  • Rankings
  • Multimedia

Trendingnow

1

MacKenzie Scott alone accounted for one-third of America's $19.2 billion in megagifts last year

2

Philanthropy leader at Warren Buffett and Bill Gates’ Giving Pledge says children of billionaires are pushing them to give their wealth away faster

3

Elon Musk on MacKenzie Scott giving away $26 billion of her fortune: 'Sadly,' it makes the world a worse place

1

MacKenzie Scott alone accounted for one-third of America's $19.2 billion in megagifts last year

2

Philanthropy leader at Warren Buffett and Bill Gates’ Giving Pledge says children of billionaires are pushing them to give their wealth away faster

3

Elon Musk on MacKenzie Scott giving away $26 billion of her fortune: 'Sadly,' it makes the world a worse place
TechElectric vehicles

Baking a “Jellyroll”: How Batteries Get Made

By
Jeffrey Ball
Jeffrey Ball
Down Arrow Button Icon
By
Jeffrey Ball
Jeffrey Ball
Down Arrow Button Icon
May 24, 2019, 6:30 AM ET
Renewable Energy: How batteries are made
STR AFP/Getty Images
Add Fortune on Google for similar content.

Every day around the globe, millions of run-of-the-mill lithium-ion batteries are cranked out. Typically these workhorses of the electronic economy are produced in cavernous, highly automated factories, quiet and soulless places with long linoleum hallways, bright fluorescent lighting, three or four stories of interconnected assembly lines, and workers scurrying around in protective masks and suits so as not to foul the goods.

Massive operations are popping up in all sorts of obscure spots, because the battery industry, for decades a relative sleeper, is now booming. Energy-data firm Wood Mackenzie predicts the value of the global battery market will reach $54 billion in 2024, more than double its level of $24.4 billion in 2017. By far the market’s largest segment is the one for automotive batteries, which Wood Mackenzie projects will reach $41 billion in 2024, up from $13 billion in 2017.

(For more on this fast-evolving industry, read Fortune’s new feature story, “The Race Is On to Build a Better Battery.”)

One of the world’s biggest battery-manufacturing centers is Ningde, a city in China’s Fujian Province. It’s home to Amperex Technology Limited, or ATL, a supplier of batteries for Apple’s iPhone, and to Contemporary Amperex Technology Limited, or CATL, a separate company that has ballooned into one of the world’s biggest battery producers and is working with top auto makers, among them Volkswagen AG, BMW AG, and General Motors Corp.

Both ATL and CATL declined my requests to visit, however, so I headed to Heze. The industrial city in China’s Shandong Province, about 325 miles south of Beijing, is home to Shandong Yuhuang New Energy. That operation is a unit of Shandong Yuhuang Chemical, a company that, among other operations, is building a big methanol plant in Louisiana.

Shandong Yuhuang New Energy makes batteries for an assortment of Chinese consumer-electronics makers and for Link Tour, a Chinese brand whose models include an electric car called the K One. I took a shiny red one for a spin around the Shandong Yuhuang factory. It was no Tesla. But it packed a modicum of punch, and it sold for about $12,000.

A battery’s ingredients

A battery contains four main parts: a positively charged electrode, called a cathode; a negatively charged electrode, called an anode; a substance that connects them, called an electrolyte, which typically is a liquid; and a membrane, known as a separator, that prevents certain particles from traveling from one electrode to the other in a “short circuit.” The movement between the anode and cathode of charged particles – ions and electrons – is what powers a device. It’s also what, in a rechargeable battery, allows the battery to be filled with a new supply of electricity from the socket.

Most batteries today get their ions from an element called lithium. Lithium allows for an especially large numbers of ions to be packed into an anode, which maximizes the amount of energy the battery can hold. That’s why most modern devices are powered by “lithium-ion” batteries.

To understand the way most modern batteries are manufactured at places like Shandong Yuhuang’s Heze plant, picture the process as industrialized confection creation. The process starts when workers stir up, in giant vats, two flavors of taffy. One flavor is pumped through a horizontal slit and onto a long sheet of light-colored dough. The other flavor is pumped through a similar slit onto a sheet of darker dough. Then the two sheets of taffy-covered dough are flattened in long rollers, baked in long ovens, and cooled.

Next, with a paper-thin sheet of chocolate in between them, the doughy sheets, still pliable, are fed into a massive machine whirring with wheels and belts. It snips the two sheets of dough and one sheet of chocolate into equal lengths, forming what amounts to a flat, three-layered pastry. Then it rolls that pastry around and around itself on a spool, forming a tight spiral. The spiral is known in the battery business as a “jellyroll,” because, in cross-section, that’s what it looks like. The jellyroll then is smushed and stuffed into a package — perhaps a cylinder, to slide into a flashlight; perhaps a flat rectangle, to snap into a watch or smart phone or to stack, many together, into a bigger box to bolt into an electric car.

Now shift back from dessert to electronics. On the typical battery-assembly line, that light sheet of “dough” is the base of the battery’s cathode; it’s typically aluminum. The dark sheet of dough is the base of the anode; it’s usually copper. The “taffy” atop each electrode is a conductive chemical cocktail. Its composition is key to the battery’s performance, in particular to the amount of energy the battery is able to store. So the recipes for the electrodes’ chemical cocktails differ among manufacturers and are tightly guarded secrets.

The thin sheet of “chocolate” between the two layers of dough is the separator; its composition, too, is the subject of intense fighting among battery firms. If a battery’s separator breaks, electrons can shoot directly from the anode to the cathode inside the battery, creating a short circuit that has the potential to spark a fire.

On the battery-assembly line, after the anode, the separator, and the cathode layers are spiraled around each other and the resulting jellyroll is encased, the electrolyte is injected into the package. At that point, the fully assembled batteries are put into massive racks, plugged into a power source, and — very carefully, so as to avert an explosion — jolted with their initial charge.

I watched this process at a couple of small battery factories. I hoped to watch it, on a bigger scale, at Shandong Yuhuang. Ironically, on the day I visited, the assembly line happened to be shut down. Workers whiled away their day climbing over the millions of dollars’ worth of machines and cleaning them. It turned out that Shandong Yuhuang was between automakers’ orders; the factory resumed production after my visit. But the growing demand for cleaner energy sources is likely to make such lulls an increasingly rare occurrence in a rapidly growing industry.

About the Author
By Jeffrey Ball
See full bioRight Arrow Button Icon
Add Fortune on Google for similar content.

Latest in Tech

Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025

Most Popular

Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Fortune Secondary Logo
Rankings
  • 100 Best Companies
  • Fortune 500
  • Global 500
  • Fortune 500 Europe
  • Most Powerful Women
  • World's Most Admired Companies
  • See All Rankings
  • Lists Calendar
Sections
  • Finance
  • Fortune Crypto
  • Features
  • Leadership
  • Health
  • Commentary
  • Success
  • Retail
  • Mpw
  • Tech
  • Lifestyle
  • CEO Initiative
  • Asia
  • Politics
  • Conferences
  • Europe
  • Newsletters
  • Personal Finance
  • Environment
  • Magazine
  • Education
Customer Support
  • Frequently Asked Questions
  • Customer Service Portal
  • Privacy Policy
  • Terms Of Use
  • Single Issues For Purchase
  • International Print
Commercial Services
  • Advertising
  • Fortune Brand Studio
  • Fortune Analytics
  • Fortune Conferences
  • Business Development
  • Group Subscriptions
About Us
  • About Us
  • Press Center
  • Work At Fortune
  • Terms And Conditions
  • Site Map
  • About Us
  • Press Center
  • Work At Fortune
  • Terms And Conditions
  • Site Map
  • Facebook icon
  • Twitter icon
  • LinkedIn icon
  • Instagram icon
  • Pinterest icon

Latest in Tech

How foodservice giant Sodexo is embracing AI and robotics to reshape the kitchen
NewslettersCIO Intelligence
How foodservice giant Sodexo is embracing AI and robotics to reshape the kitchen
By John KellJuly 1, 2026
1 hour ago
Anthropic CEO Dario Amodei
AIAnthropic
Anthropic’s AI models are back online after a two-week government standoff—settling the company and administration into a fragile truce
By Tristan BoveJuly 1, 2026
1 hour ago
Nikesh Arora, chief executive officer at Palo Alto Networks
SuccessJobs
CEO of $248 billion cybersecurity company says workers are about to face a ‘Darwinian moment’ thanks to AI: Evolve or get cut
By Emma BurleighJuly 1, 2026
3 hours ago
Current price of Ethereum for July 1, 2026
Personal FinanceEthereum
Current price of Ethereum for July 1, 2026
By Joseph HostetlerJuly 1, 2026
5 hours ago
In this photo illustration, a Cisco logo is displayed on a smartphone with Artificial Intellingence (AI) symbols in the background.
AICFO Daily
Cisco is rolling out AI agents to every single one of its 90,000 employees
By Sheryl EstradaJuly 1, 2026
5 hours ago
senate
CommentaryCongress
One rare bipartisan AI bill is moving through Congress. Here’s why it deserves to pass
By Neil Björkman and Betsy BrewerJuly 1, 2026
7 hours ago

Most Popular

MacKenzie Scott alone accounted for one-third of America's $19.2 billion in megagifts last year
Success
MacKenzie Scott alone accounted for one-third of America's $19.2 billion in megagifts last year
By Sydney LakeJune 25, 2026
6 days ago
Philanthropy leader at Warren Buffett and Bill Gates’ Giving Pledge says children of billionaires are pushing them to give their wealth away faster
Success
Philanthropy leader at Warren Buffett and Bill Gates’ Giving Pledge says children of billionaires are pushing them to give their wealth away faster
By Preston ForeJune 27, 2026
4 days ago
Elon Musk on MacKenzie Scott giving away $26 billion of her fortune: 'Sadly,' it makes the world a worse place
Success
Elon Musk on MacKenzie Scott giving away $26 billion of her fortune: 'Sadly,' it makes the world a worse place
By Sydney LakeJune 29, 2026
2 days ago
As Big Tech showers employees with perks to win the talent war, Nvidia built a nearly $5 trillion company by making people pay for their own lunch
Big Tech
As Big Tech showers employees with perks to win the talent war, Nvidia built a nearly $5 trillion company by making people pay for their own lunch
By Marco Quiroz-GutierrezJuly 1, 2026
11 hours ago
The U.S. Army is opening military bases to private billions — here's why that changes everything for the next 250 years
Commentary
The U.S. Army is opening military bases to private billions — here's why that changes everything for the next 250 years
By Marc AndersenJune 30, 2026
1 day ago
The Supreme Court's birthright citizenship ruling hands the U.S. economy a $7.7 trillion win
Newsletters
The Supreme Court's birthright citizenship ruling hands the U.S. economy a $7.7 trillion win
By Diane BradyJuly 1, 2026
9 hours ago

© 2026 Fortune Media IP Limited. All Rights Reserved. Use of this site constitutes acceptance of our Terms of Use and Privacy Policy | CA Notice at Collection and Privacy Notice | Do Not Sell/Share My Personal Information
FORTUNE is a trademark of Fortune Media IP Limited, registered in the U.S. and other countries. FORTUNE may receive compensation for some links to products and services on this website. Offers may be subject to change without notice.